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Poma TB-41 Grip Maintenance
By John Holm & Ryan B

So we had two chairs that decided to keep setting off the grip force alarm. Procedure says we take the chair off line if the alarm sounds twice in one revolution or every time a chair goes through a terminal. So we take the chairs off and put them in the vault like so...

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance
First you open the parking rail from its normal operational setting...
Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance
...to its maintenance position, which allows you to remove or replace a chair.
Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance
Since we don't have an adjacent grip building at the American Flyer, we drop the chair into the motor room and remove the grip.
Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

Then we take the grip over to the top of the Eagle, where we have a TB-41 maintenance facility.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

Inside the building is a rail identical to the one in the terminals, which is where we will tear down and rebuild the grip. (I hope no-one is offended by the artwork on the rail... )

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

...and then I start taking the grip apart. Here I've got the spring detensioner attached to the grip.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

Another shot of the spring detensioner.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

I started to apply tension to the springs, and I hear a loud pop. Here's our problem!

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

The two bad springs.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

The grip, disassembled.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

Here is a picture of the Poma TB-41 detachable grip fully disaseembled.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

While one person (that would be me) inspects the critical parts under blacklight (sorry, no photos of that) the other person measures the springs and inspects the support and guide rollers.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance
After the grip is reassembled, we measure it under certain conditions to ensure it will function properly.
Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance

While the grip is fully compressed, we measure the jaw opening. Poma mandates at least 5mm of clearance on both sides of the rope; thus a 42mm rope would require a jaw opening of at least 52mm.

Poma TB-41 Grip Maintenance
Poma TB-41 Grip Maintenance
The guide rod axle. This takes the force of the springs and transmits it to the mobile jaw.

Before sending the grip back out, we make certain we've tightened every nut and bolt, greased every moving part, and written the chair number on the traction plate. If we're inspired, we'll also add an instructive message.

So there you have it. There are quite a few things I didn't take photos of, but it would have taken up several pages worth...

- John Holm

Readers - note that this grip has a design that captures and encloses the springs, even if broken. I'm sure John can assure us that there was still a large amount of pressure that had to be released before the springs can be removed. This can be seen by the large threaded rod that is used to release the springs, this system is somewhat similar to a car strut/spring tool.

The grip pressure "tester" is very sensitive (as it should be) and can occasionally give a false alarm. In this case every thing worked as advertised. The lift mechanic found and repaired the problem but even more significant, is there was no "down" time to the lift. This why lift mechanics are important and necessary in winter daily operations.

One thing that John didn't mention or has spared us is the significant documentation of the grip spring test logs and the paper work for recording the maintenance performed on the grip.

- Ryan B


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